Mixing Solutions
Mix, Disperse and Degas High-Viscosity Material Without Blades
Achieve consistent, bubble-free mixing of viscous materials through simultaneous revolution and rotation. Designed for demanding formulations such as adhesives, pastes, slurries, inks, coatings, battery materials, and silicones, our mixing solutions support applications from laboratory-scale development to industrial production.
What Is Making Your Mixing Process Difficult?
Every material behaves differently. Whether you're dealing with trapped air, poor dispersion, or inconsistent results, identifying the main challenge is the first step toward finding the right mixing solution.
Trapped Air and Persistent Bubbles
Air pockets remain in thick materials, affecting surface finish, dispensing accuracy, or final product quality.
Poor Dispersion and Agglomeration
Powders and fillers are difficult to disperse evenly, leaving lumps or inconsistent material properties.
Uneven Mixing and Batch Variations
Differences in material distribution lead to inconsistent results between batches or production runs.
Heat-Sensitive or Shear-Sensitive Materials
Excessive heat or shear may affect material properties, making process control especially important.
Difficult-to-Mix High-Viscosity Formulations
Thick pastes, silicones, adhesives, and other viscous materials require a mixing method suited to their rheology and formulation.
Uncertain Scale-Up from Lab to Production
A process that works at laboratory scale may need further optimization when batch size, equipment, and processing conditions change.
How Vacuum Planetary Degassing Mixer Works
Berlon planetary vacuum mixer operates on a highly efficient, blade-free mixing principle. It relies on the simultaneous application of intense centrifugal forces and a high-vacuum environment to achieve rapid, uniform mixing and complete sub-micron deaeration (bubble removal).
High-Efficiency Planetary Mixing
The core mixing action relies on a mechanism analogous to the solar system, where a planetary container both orbits a center point and spins on its own axis.
The mixing cup revolves around a central, primary axis at high speeds. This generates strong outward centrifugal force, pushing the material toward the walls of the container and pressing it down.
Simultaneously, the cup rotates on its own independent axis, often in the opposite direction of the revolution, creating powerful shear flow and mixing currents.
![High-Efficiency Planetary Revolution and Rotation Principle](https://berlonmachinery.com/wp-content/uploads/2026/04/原理图.webp")
Integrated Vacuum Degassing System
Berlon planetary vacuum mixer is equipped with a powerful vacuum pump system that removes air bubbles down to the sub-micron level during the mixing process.
Combining high vacuum (-100 kPa) with intense planetary rotation forces microscopic bubbles to rapidly expand, burst, and escape the liquid matrix.
Engineered Around Your Material
Every formulation has its own mixing requirements. Material viscosity, filler content, air entrapment, and processing conditions can all affect the final result. That's why choosing the right mixing solution involves more than selecting a machine.
Process Parameters Tailored to Your Material
Mixing speeds, revolution-to-rotation ratios, and processing times can be adjusted to suit different formulations and mixing objectives.
Mixing and Degassing in One Process
Vacuum conditions and mixing parameters are coordinated to help achieve uniform mixtures with reduced entrapped air.
Equipment Matched to Your Application
From laboratory-scale formulation development to larger batch requirements, equipment selection is guided by material characteristics and processing needs.
Testing Before Process Decisions
Material testing helps evaluate mixing performance and identify suitable operating conditions before finalizing a solution.
Typical Applications
Our mixing solutions are applied across a wide range of high-precision and high-viscosity materials, including:
Polyurethanes & Urethane Systems
→Lithium Ion Battery Materials & Slurries
→Aerospace, Defense, & Advanced Manufacturing
→Adhesives, Sealants, & Bonding Agents
→Beauty, Skincare, & Personal Care Formulations
→Pharmaceuticals, Compounding, & Lab Research
→Conductive Paste & Electronics
→3D Printing & Additive Manufacturing
→Ceramic & Ceramic Tape Casting
→Medical Device Production & Biotech
→Chemical Processing & Specialty Compounds
→Silicone Engineering & Elastomers
→FAQ
Our system uses non-contact planetary centrifugal mixing, meaning:
- No blade → no contamination
- No air introduction
- Better for sensitive and high-viscosity materials
Yes.
Our system supports simultaneous mixing and vacuum degassing, which:
- Removes bubbles during mixing
- Improves efficiency
- Prevents reintroduction of air
Our solution is ideal for:
- Battery slurry
- Adhesives & resins
- Ceramic slurry
- Conductive paste
- Silicone & polymers
Yes.
We offer 5-step programmable mixing, allowing you to control:
- Speed (RPM)
- Time
- Vacuum stages
Fully optimized for your material and process
We support a wide range, typically:
- From a few milliliters (R&D)
- Up to liter-level production
(Custom solutions available)
Yes — this is one of the most common applications.
By eliminating micro bubbles , our system helps achieve:
- Smooth thin films
- Near-zero pinholes
No.
Since it is non-contact mixing, you only need to replace the container.
Absolutely.
We provide:
- Material testing
- Mixing parameter optimization
- Customized process design
