Customized Dispensing Solution
Engineered exclusively for your unique production process. We turn your most challenging dispensing requirements into a fully automated, ready-to-run system
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Solution Overview
Our Customization Capabilities
1. Special Process Customization
- Vacuum degassing & vacuum potting for bubble-free encapsulation
- In-line UV/thermal curing integration right after dispensing
- High-precision micro-dispensing (down to nanoliter level) for semiconductors
- High-viscosity material handling (up to 1,000,000 mPa·s)
- Foaming dispensing, dynamic mixing for special adhesives
- Multi-axis dispensing for complex 3D/irregular parts
2. Full Production Line Integration
- Automatic loading & unloading systems
- Part pre-treatment (pre-heating, plasma cleaning)
- Dispensing / potting process station
- Post-dispensing curing & drying
- Automatic visual inspection & quality testing
- Labeling, packaging, and traceability systems
3. Special Material Adaptation
- High-filled thermal interface materials
- Abrasive conductive adhesives
- Medical-grade sterile fluids
- Flammable/chemically sensitive materials
- Multi-component adhesives with complex mixing ratios
4. Smart System Connection
- MES/ERP system data integration
- Production data tracking & traceability
- Remote monitoring & predictive maintenance
- Multi-language operation interface
- Compliance with industry regulations (FCC, ISO, CE, ROHS)
Typical Custom Projects
1. Customized Vacuum Potting Line for Automotive ECU
- Requirement: Customer needed a fully automatic line for automotive ECU potting, requiring vacuum environment to eliminate bubbles, and integration with their existing production line.
- Our Solution: We delivered a turnkey system integrating automatic loading, pre-heating, vacuum degassing, precision two-component potting, in-situ curing, and visual inspection.
- Result: 99.9% yield rate, 30% increase in production efficiency, fully compatible with customer's MES system.
2. New Energy Battery Sealing Dispensing Line
- Requirement: High-speed, high-precision sealing dispensing for power battery shells, with 100% quality traceability.
- Our Solution: In-line dual-head dispensing system with visual positioning, automatic height sensing, and full data recording for each battery.
- Result: 0.01mm dispensing accuracy, 40% faster cycle time, fully meeting automotive-grade quality standards.
3. Semiconductor Micro-Dispensing System
- Requirement: Nano-liter precision dispensing for semiconductor packaging, with cleanroom compatibility.
- Our Solution: Class 100 cleanroom compatible jet dispensing system with ultra-precision motion control and automatic particle monitoring.
- Result: Achieved 0.1nl dispensing accuracy, stable production in cleanroom environment.
Our Customization Process
We follow a transparent, risk-controlled process to ensure your project is delivered on time and on budget:
1. Requirement Discussion: Our engineers talk with you to fully understand your product, process, and production requirements.
2. Free Process Validation: You send us your parts and materials, we test them in our lab, and provide you with a detailed test report & video. No risk before order!
3. Solution Design: We design the full custom solution, provide you with a detailed proposal, 3D drawing, and exact quote.
4. System Manufacturing: We build and assemble the system, with full in-house testing before delivery.
5. On-site Installation & Training: Our engineers go to your factory to install, debug the system, and train your operators.
6. Lifetime After-sales Support: We provide lifelong technical support, spare parts supply, and system upgrade services.
Why Choose Our Custom Solutions?
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Advantage |
Details |
🎯 100% Tailored |
No compromise. The system is built exactly for your process, not the other way around. |
|---|---|
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🧪 Free Pre-Testing |
We test your parts and materials first, so you know exactly what you are getting before you pay. |
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⚡ Faster Delivery |
Our modular customization platform (based on proven standard modules) cuts your delivery time by 40% vs. fully custom engineering. |
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🔧 End-to-End Service |
We handle everything from design to on-site support; you don't need to coordinate multiple vendors. |
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🔒 Risk-Free |
Transparent pricing, no hidden costs. We guarantee the system meets your requirements. |
Frequently Asked Questions（FAQ）
It depends on the complexity. For most standard custom projects, the delivery time is 4-8 weeks. For large turnkey lines, it's 8-12 weeks. We will give you an exact timeline in the proposal.
The price depends on your specific requirements. After we discuss your needs and finish the process test, we will provide you with a detailed, all-inclusive quote with no hidden costs.
Yes. We have extensive experience integrating with various brands of conveyors, curing ovens, testing machines, and MES systems. We can adapt to your existing infrastructure.
Absolutely. We provide the same level of after-sales support for custom systems as our standard machines, including 24/7 technical support, spare parts supply, and on-site service if needed.
